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Multi-station progressive die assembly

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Multi-station progressive die assembly
Multi-station stretching dies are a type of stamping die that integrates multiple stretching processes and can complete multiple stretching operations in a single stamping process. They achieve the initial stretching, secondary stretching, and multiple stretching of the material through consecutive stations in sequence, gradually processing the sheet metal into thin-walled parts with certain depth and shape.

This die reduces positioning errors during process transitions through precise station positioning and coordinated actions, improving production efficiency and product accuracy. It is widely used in the mass production of thin-walled stretching parts such as beverage cans, automotive fuel tanks, and motor housings.

The cost comparison between multi-station stretch molds and traditional molds should be viewed from both the initial investment and the long-term usage:

In terms of initial cost, multi-station stretch molds have a significantly higher initial manufacturing cost than traditional single-process molds (possibly 2-5 times that of the traditional mold). This is because multi-station molds integrate multiple processes and have a more complex structure, with higher requirements for design, processing, and assembly accuracy. Traditional molds have a simple single structure and low single-piece manufacturing cost, but multiple molds are needed to complete multiple processes, and the total initial investment may increase with the increase in the number of molds, but it may still be lower than that of a single multi-station mold.

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