Fuller's earth Transformer Oil Regeneration Plant

Price:

Fuller's earth Transformer Oil Regeneration Plant
Transformer Oil Regeneration Machine，transformer oil

Oil Regeneration Extends Transformer Unit Life

HOPU's mobile regeneration system restores transformer oil by removing acidity, sludge, soluble oil decay products and improves oil colour with Fuller's earth treatment technology. When the treatment is complete, the regenerated oil meets or exceeds international standards for new oil with lower acidity and improved tan delta, interfacial tension, and oxidation stability. The cellulose insulation and internal components of the transformer also benefit from the flushing effect of multiple passes of hot regenerated oil, which helps remove decay products and sludge from internal surfaces.

Advantages of Oil Regeneration

· Extends the transformer life by restoring the qualities of the transformer oil to be similar to new oil condition

· Oil Regeneration is much less costly than changing new oil

· Minimal downtime as a result no revenue loss as Oil Regeneration can be performed ‘on-inline or live’/ energized transformer

· Environmentally friendly as the existing oil is reused. There will also be no hazard from oil spills and PCB contamination, including the trouble with the disposal of old oil

· Oil Regeneration removes the sludge build up and deposited on the internal core and coils of the transformer, which a traditional oil change will not

· Oil Regeneration can be continuously performed in most weather conditions and will not run the risk of exposing the internal transformer core to adverse weather conditions during an oil change

Introduction:

ZYD-I Dielectric Transformer Oil Treatment Regeneration Machine is applied to process transformer oil and insulating oil from power plant, power station, electric power company, power transmission equipment, transformers, industrial and mining enterprises, especially suitable for on-site installation, maintenance and purifying high level new oil, or running oil from big power transmission and distribution equipment and transformers on national main power transformation grid, which is above 110-750KV. This special vacuum oil water separator can shorten the oil treatment period for transformer installation and maintenance.

Contaminants in transformer oil:
  1.Solid particles like rust scales, dust and fibres
  2.Generation of carbon particles due to ageing of switchgear
  3.Oil absorbs moisture resulting in free and dissolved water
  4.Absorption of air
  5.Aging fluids produce absorbed gases, causing equipment failure and arc suppression in switchgear
  6.Sludge formation
  7.Increase in acidity level
  8.Chemical products are caused by oxidation, as well as cross contamination of other products.

Through the vacuum dehydrator, degasification, filtration processes, the dissolved gases and moisture, solid particulate, free carbon,acid contamination can be completely removed,thus improve the oil dielectric strength,oil color,and oil quality as well.
Technical Parameters

Parameter	Unit	ZYD-I-30	ZYD-I-50	ZYD-I-100	ZYD-I-150	ZYD-I-200	ZYD-I-250	ZYD-I-300
Flow rate	L/h	1800	3000	6000	9000	12000	15000	18000
Working vacuum	MPa	-0.08~-0.099
Working pressure	MPa	≤0.3
Temperature	℃	20 ~ 80
Power		3 ph 380V 60Hz (Or as needed)
Working noise	dB(A)	75	75	75	75	80	80	80
Heating power	kW	30	30	45	60	75	90	120
Total power	kW	35.5	37.5	52.5	71.4	86.5	102.5	135
Oil Inlet/Outlet	mm	φ25	φ32	φ42	φ50	φ50	φ60	φ60
Weight	Kg	600	800	1050	1400	1800	2000	2200
Size	L,mm	1050	1100	1200	1450	1600	1800	1900
W,mm	750	800	950	950	1100	1200	1200
H,mm	1350	1400	1500	1650	1800	1900	1900

Oil Index After Treated by ZYD-I Machine

Item	Unit	After treatment
Breakdown Voltage	kV	≥75
Moisture content	PPM	≤3
Gas content	%	≤0.1
Impurity size	micron	≤0.5 (no free carbon)
IFT	dynes/cm	≥40
Acid value	mg KOH/g	≤ 0.03
Dielectric loss factors	tgδ(90°C)	≤0.001
Colour	L	≤0.5